化學鎳
CHEMICAL NICKEL
化學鎳,別名無電解鎳,在適當條件下發生自催化反應,無需給予工件電流,能得到均勻性高且不挑形狀的鍍層。因無需電流即可電鍍的特性,因此也可於非金屬表面鍍鎳。我司可加工材料:銅、鐵、鋁及其合金、陶瓷 (SiC、AlSiC、AlO2) 等材料。
Chemical nickel, also known as electroless nickel, undergoes a self-catalytic reaction under appropriate conditions, without the need for applying an electrical current, resulting in a high uniformity and shape-independent coating. Due to its ability to electroplate without the need for an electric current, it can also be used to nickel-plate non-metallic surfaces. We can process materials including iron and its alloys, aluminum alloys, copper and its alloys, as well as materials with weak electrical conductivity. Applications of the product include optical molds, military radar components, and related products.
| 含磷量 Phosphorus Content | 6%~9% |
| 結構 Structure | 非晶態 Ni-P 合金,非磁性,亦可依需求調整為無磁性 Amorphous Ni-P alloy, non-magnetic, can be adjusted to non-magnetic melting point as per requirements. |
| 熔點 Melting Point | 860~880℃ |
| 硬度 Hardness | 鍍態為 50~52 HRC |
| 結合力 Adhesion | 鋼或鋁上結合強度為 400MPa 以上,高於電鍍鎳、鉻 Adhesion strength on steel or aluminum is above 400 MPa, higher than electroplated nickel and chromium. |
| 內應力 internal stress | 鋼上內應力低於 7MPa Lower internal stress on steel is less than 7 MPa. |
| 電阻率 Resistivity | 約為75μΩ·cm Approximately 75 μΩ·cm |
| 耐蝕性 Corrosion Resistance | 6~8μm中性鹽霧24h9級連續鹽霧試驗 6 to 8 μm neutral salt spray for 24 hours, grade 9 in continuous salt spray test. |
複合鍍鎳
COMPOSITE NICKEL PLATING
複合鍍鎳技術結合了化學鎳的優異特性與複合材料的特殊功能,為您的產品提供量身定制的表面處理方案。我們提供包括鐵氟龍 (PTFE)、碳化矽 (SiC) 及金剛砂等多種複合材質選擇。根據不同的工業應用需求,我們能精準調配製程,優化產品的硬度、潤滑性、導電電阻及耐磨耗性,協助您達成最理想的物性表現。
Composite Nickel Plating: Integrating Chemical Nickel Properties with Advanced Materials
Our composite nickel plating process seamlessly combines the inherent advantages of electroless nickel with the unique properties of various composite materials. We offer a diverse selection of additives, including Teflon (PTFE), Silicon Carbide (SiC), and Diamond (Synthetic). Depending on your specific physical property requirements, we customize our processes to optimize hardness, lubricity, electrical resistance, and wear resistance, delivering a precision-engineered finish for any application.
01
TEFLON
鐵氟龍 PTFE (Teflon)
化學鎳層中夾帶鐵氟龍顆粒,⾃潤滑/低摩擦係數的特性,帶來優異的脫模性能,具備耐腐蝕性能,可以通過發⿊⼯藝。
適⽤於許多常⾒的⾦屬、合⾦、陶瓷和塑膠。
The chemical nickel plating contains PTFE particles, whose self-lubricating and low friction characteristics provide excellent release performance.
It also has corrosion resistance and can undergo blackening treatment.
Suitable for many common metals, alloys, ceramics, and plastics.
02
SILICON CARBIDE
碳化矽 SiC
化學鎳層中夾帶碳化矽顆粒,鍍層具有超越鍍鉻的卓越耐磨性,具備耐腐蝕性能。
The chemical nickel plating contains silicon carbide (SiC) particles, which give the coating superior wear resistance that surpasses chrome plating.
It also has corrosion resistance.
03
GARNET
金剛砂 Garnet
化學鎳層中夾帶金剛砂顆粒,卓越的耐磨性,優異的硬度,增強的耐腐蝕性。完美符合複雜的幾何形狀,包括⾮視線應用。增加熱傳遞,覆蓋整個表⾯或選定的關鍵區域。
適⽤於所有常⾒⾦屬和合⾦。
The chemical nickel layer incorporates garnet particles, delivering exceptional wear resistance, superior hardness, and enhanced corrosion protection.
It conforms perfectly to complex geometries, including non-visual applications, and improves heat transfer efficiency.
Suitable for all common metals and alloys, it can be applied to the entire surface or to selected key areas.
鍍金介紹
GOLD PLATING INTRODUCTION
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01
HARD GOLD
硬金 Hard Gold
通過電鍍方式,將鈷金合金附著到產品表面上,使產品擁有高導電性,同時擁有高耐磨性的鍍層。
厚度1u”-10um皆可代工。
By electroplating, a cobalt-gold alloy is attached to the product surface, providing the product with high electrical conductivity and a plating layer with high wear resistance.
Thickness from 1μ” to 10μm can be subcontracted.
02
SOFT GOLD
軟金 Soft Gold
通過無電解方式,將純金附著到產品表面上,擁有極高導電性與裝飾性,表面鍍層純度達99.96%以上。
厚度1u”-3u”皆可代工。
By electroless plating, pure gold is attached to the product surface, offering extremely high electrical conductivity and decorative properties. The surface plating purity is above 99.96%.
Thickness from 1μ” to 3μ” can be subcontracted.
製程介紹
PROCESS
我司目前主要為中高磷高膜厚化學鎳,磷含量7-11%。各製程條件皆嚴格控制並自動分析自動加藥,溫度±0.5°C、濃度±0.2g/L、pH±0.05,此嚴苛條件才能達到我司所需的品質。
鍍鎳厚度為100um-1500um,因應客戶所需加工條件,給予客戶所需的鍍層厚度。
Our company primarily specializes in high-phosphorus, high-thickness chemical nickel, with a phosphorus content of 7-9% and a nickel plating rate of 10-13um/hr. All process conditions are strictly controlled and automatically analyzed with automatic chemical dosing. The temperature is controlled within ±0.5°C, concentration within ±0.2g/L, and pH within ±0.05. Only by adhering to these strict conditions can we achieve the quality our company demands. The nickel plating thickness ranges from 100um to 800um, and we provide customers with the desired coating thickness based on their processing requirements.














